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- Almost all drive shafts use durable timing belts and helical gears keeping noise to a minimum. Oil baths for main and draft gearing maintain stable, high-speed operation over long periods of time.
- The sturdily constructed headstock prevents vibration and encases the gearing, keeping it clean and free from fly.
- Switches are centrally located and include graphic indicators, while the function panel allows operation presetting and monitoring of machine running conditions.
- Bottom rollers are electro-polished and induction-hardened, for a smooth surface which minimizes lap-up of roving onto the rollers.
- The bobbin drive has a clutch which slows down the winding speed just before full bobbin, reducing tension on roving and preventing irregularities at reset.
- A cone drum speed control device keeps the winding tension constant, ensuring stable roving with a minimum variation in weight.
- The four-roller drafting system places a collector between the front and second rollers, separating drafting and collecting zones for superior roving softness and smoothness.
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- Upper rail cover and roller beams are kept clean by a pneuma-blowing mechanism.
- An optional roller part cleaning device periodically blows compressed air to keep the path of the fiber, the clearers, and the weighting arms free of fly.
- An optional crossflow fan dust collector picks up bottom clearer waste and fly near the roller parts, as well as scrapes accumulated fly.
- The headstock is completely sealed to prevent dust and fly from entering the gears.
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- Anti-static coating prevents fly accumulation, and light, precision-cast construction withstands the rigors of high-speed revolution.
- A perfect balance during operation ensures consistent roving and prevents wear on parts. The flyers' special shape offers less air resistance, preventing roving breakages.
- A constant level of pressure for roving is maintained, enabling roving weight to increase by approximately 20% when compared to other types of flyers.
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- Since the flyer is supported and driven at the top flyer rail, doffing can be done without removing flyers, even for large packaged roving.
- Labor and time required for doffing is just 1/3 of that of conventional roving frames.
- This doffing procedure eliminates the possibility of damaging the wound rovings. There's also no need to accumulate a certain amount of roving at the top of the flyer just before doffing. This helps avoid roving with irregular twists.
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FL series high-speed roving frames can be integrated into existing Toyota automatic transfer systems at many factories. This provides the following advantages:
- Remarkable cost savings
- The flexibility of multiple production systems
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