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Reduction of Waste

In response to the imminent shortage of capacity at landfill waste disposal facilities, our company has strived to reduce the volume of landfill waste that cannot be recycled and reduce the amount of landfill waste produced to less than 5% of FY1999 levels.

To achieve our targets it was necessary to implement measures, like the ones listed in the chart below, on a company-wide level.
Nearly all landfill waste produced by Toyota Industries is waste sand generated during the casting process by the engine business at the Higashichita Plant. Consequently, we are working to increase the rate of recycling through stricter separation of sand from the iron waste and reusing recycled sand for casting and also as a raw material for cement. As a result of these and other activities, in 2004 Toyota Industries was able to fully eliminate industrial waste that undergoes landfill disposal.

 

(Table) Examples of Landfill Waste Conversion to Recycling
Type of Landfill Waste Process Where Produced Recycle Method
Waste paint Paint & coating process Turned into emulsion fuel
Waste oil Press process, etc. Separate oil and water, then turn into emulsion fuel
Sludge from treated waste water Waste water treatment process Cement ingredient
Waste plastics Assembly process, etc. Used as solid fuel
PVC sheets Painting & coating process Used as solid fuel
Gloves, shop cloths All plant processes Recycled work gloves
Changes in the Amount of Waste Generated

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